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Powder Line Number one has a maximum weight per hook*
of 75#. A maximum length is 96". The strength of this line is
versatility, as we change colors often. The wash system is a 5-stage
iron phosphate pre-treat.
Power Line Number two has a maximum weight per hook*
of 150#. The maximum length is 144". The powder is reclaimed
for very high efficiency. The strength of this line is efficiency
and quick turns. This line also offers a second spray to waste booth
for other powder applications. The wash system is a 7-stage utilizing
Henkel Surface Technologies new energy efficient NT-1 ambiant temperature
wash chemistry.
Line Number three has the Autophoretic 915 autodepostion
line. The maximum weight per lift is 1250#. However, we typically
try to stay under 1000#. The line offers 3 computerized hoists and
is programmable to accommodate different dwell times. As a chemical
deposition, parts can be racked as densely as desired, as anything
that "wets" in the immersion process will coat.
Powder Line Number four has a natural gas ThermCat
IR oven. This line is mainly used for Valley's proprietary parts.
The oven requires "line of sight" to cure properly, so
the part profile needs to meet specific parameters. Since the oven
has no corner, longer stock could be processed on this line.
Batch has an oven that is 12'6" deep, 6'0" wide
and 6'0" high. Large assemblies and short run components are
generally completed in batch.
* The entire weight of the part can be spread over
several hooks.
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